Dongguan sixty percent enterprise start machine substitution plan: a development bottleneck

Published on:2015/1/27 9:24:00

Keyword:Robot, injection molding, manipulator
Introduction:In 2014 is regarded as the first year of China's industrial robot, which is in this year, manufacturing base, abundant technical transformation needs ...

2014 is regarded as the first year of China's industrial robot, which is in this year, manufacturing base, abundant technical transformation needs huge of dongguan, the industrial robot show explosive growth.The dongguan has sixty percent of enterprises start the machine substitution plan.At the same time, change the lack of key technologies of the dilemma, trying to enhance the competitiveness of the innovation of the industrial robot and the common goal of these enterprises.

sixty percent enterprise "machine substitution" try

to adopt intelligent CNC automatic cutting machine, not only can promote the cutting precision of the product, and also can save a lot cost with time, many manufacturing companies found bravebull, deliberately buy "robot".As of the moment, the dongguan city has sixty percent of industrial enterprises "machine substitution".

On January 12,

, dongguan mintel electronics co., LTD., general manager of Zhong Qixiang early out of the house and drove to the songshan lake high-tech zone, the goal of the trip to the robot is zou today make name enterprise - dongguan bravebull automation equipment co., LTD. (hereinafter referred to as the "bravebull").

Zhong Qixiang enterprise is located in changping town, mainly engaged in switching power supply and low voltage linear power supply.Before came to songshan lake, Zhong Qixiang bravebull don't know, just learn by Internet search and news coverage, the company has his required equipment.

"I want to find a few sets of CNC automatic cutting machine, want to put these little labels according to the irregular shape cutting up, and don't cut to the back of the stickers, otherwise can't stick on the switch off."An enter a door, see to the technical personnel, Zhong Qixiang from the backpack took out a stack of the non-drying label samples already prepared, specifically introduced in Europe.

Zhong Qixiang told reporters that in the past, his business in handling this kind of problem, is to take the traditional cutting technology, each design a label, will have to look for a person to outside made a knife mould according to the shape of the label, such as light in place of the knife mold has to spend at least one day time.

until recently, he understands from friends, to adopt intelligent CNC automatic cutting machine, not only can improve the accuracy of the cutting products, also can reduce die cutter production link, save a lot cost for the enterprise at the same time also is not time-consuming, he only found bravebull hold try a state of mind.

Zhong Qixiang stickers of thickness is very thin, cutting precision control within 0.08 mm, but zou do not worry about this.To benefit from a few years ago with postdoctoral workstation of production cooperation, south China university of technology of bravebull product has been precision can reach 0.02 mm, and the failure rate is far lower than the domestic similar products.This is bravebull can attract Zhong Qixiang etc many manufacturing enterprises take the initiative to seek for the cooperation.

saw the technicians took the samples in a CNC cutting machine after debugging, only took less than 10 minutes, cutter according to the instructions from the computer, precisely to label cutting out.

"good, the can! I take back to have a try, if can come again order."Zhong Qixiang said he preliminary plans to buy a few automatic CNC cutting machine to pilot reform of the original part process.If pilot effect is good, the follow-up will also consider in other link using intelligent manufacturing equipment such as industrial robots, the pursuit of more and more, to reduce costs and improve efficiency.

nearly period of time, there are a lot of manufacturing enterprises in succession attracts thousands bravebull, also want to buy this company produces the cutting machine.More zou today to feel excited, he has recently signed a contract worth 20 million yuan to sell goods on a commission basis.

as the global depth of the periodic adjustment of international division of Labour, the manufacturing industry over the past 30 years high speed development of our country rely on advantage of demographic dividend is disappearing rapidly, instead, in recent years continue to improve the labor costs of manufacturing cost.In the face of this situation, from the traditional "three to fill a" processing trade transformation come over the dongguan manufacturing enterprises, are seeking to accelerate transformation and upgrading path.Similar Zhong Qixiang transformation, have become the common choice many guan qi.

Held on January 9,

in dongguan city 2014 annual work summary meeting, dongguan municipal party committee secretary xu said, as of the moment, the dongguan city has sixty percent of industrial enterprises "machine substitution".

to support the landing "machine substitution" funding plan of

Since the year

in dongguan to support "machine substitution" policy, as of the end of December of the same year, the city by the bureau of letters have received more than 400 applications a target application, the manufacturing enterprises are mainly distributed in electronic information, metal products, electrical machinery, packaging and printing, etc.Is expected in the first quarter of 2015, the bureau will draw up the first scheme.

the above results, with dongguan since 2014 have introduced more about the machine substitution policy document.

No.

dongguan city government in early 2014 a "several opinions on further support the development of the real economy, the development, the promotion of industrial robots robot application as one of the key work for the development of the real economy, and arranged 12 million yuan of funds to encourage enterprises to carry out numerical control equipment upgrades.

On June 25,

in the same year, the dongguan government executive meeting examined and approved "about to speed up the implementation opinions to promote the development of industrial robot intelligent equipment industry" to "dongguan promote enterprise" machine substitution "action plan (2014-2016).Dongguan, want to be competitive in the province and the state with the influence of the industrial robot industry base with intelligent manufacturing demonstration cities.On August 14, 2014, dongguan city, the government officially issued by the office of the dongguan "machine substitution" the tentative management measures for special funds, from the beginning, dongguan will for three consecutive years in "dongguan science and technology" project special funds allocate funds, special used in dongguan enterprises to implement "substitution" machine.

letter from dongguan city by the bureau, according to a written reply from September 15, 2014 began a "machine substitution" special funds to declare, as of the end of December 2014, the bureau received enterprises to apply for the machine substitution application projects submitted more than 400, from the submission of data analysis point of view, these arguments with substitution "machine" of the enterprise are mainly distributed in electronic information, metal products, electrical machinery, packaging and printing and other manufacturing industries.

municipal bureau said the letter, according to the progress of project application, present the bureau has realized form part of the target item review, site and checked and accepted the financial audit work, the next will still have to declare the project for review.Is expected in the first quarter of 2015, the bureau will draw up the first scheme.

I heard the news, in the robot industry have been soaked for years, systems integrators Chen Ming (a pseudonym) very excited.In his view, once get to speed up the implementation scheme, will drive more and more manufacturing enterprises to join the "machine substitution" team, which engaged in the robot industry will be positive.

Chen Ming observed

, although in the past year, the concept of industrial robots in domestic is fire, the enthusiasm of the traditional manufacturing industry technical renovation to rely on the robot significantly increased compared with the past few years, a more adequate market competition also makes a variety of industrial robot products prices 10% to 15% compared to the cut.But influenced by macroeconomic factors such as growth is slowing, the second half of last year, he engaged in robot r&d manufacturing counterparts felt significantly, business dropped a lot from that of the first half of the year.

"in order to reduce, not as good as before doing business today, a lot of business owners from manufacturing, on the introduction of industrial robots, speeds up the technical transformation is still wavering, falter."Chen thinks, to truly complete from "robot" to "robots", dongguan also need to add a fire on government support.

challenge

innovation competitiveness, led by

Map of

, which is mainly composed of small businesses in the industry, industrial robots lack key parts take the lead in the independent innovation of technology and products, market monopoly by foreign giants, mainly the high price of key parts, has become the obstruction of a big stumbling block to speed up the development of industrial robots.

Chen said the fire,

points to is from independent innovation breakthrough in the field of robot key components.

according to the city by the letter bureau shows that for the moment there is no statistical caliber, in 2014, the bureau has commissioned the dongguan institute of technology in the city's industrial robot intelligent equipment industry development research, preliminary grasp the city's industrial robot intelligent equipment industry.

, according to incomplete statistics, as of late 2013, dongguan has about 40 industrial robot equipment manufacturers, has formed a certain scale, its product is given priority to with rectangular coordinate manipulator, joint type robot also has a certain value, should be used mainly in injection molding, stamping, welding, painting, etc.

according to the application field, the robot can be divided into the welding robot, cutting, assembly robots, robot spraying robot, automatic handling robot, palletizing robot, tractor (AGV), etc.;Dongguan welding, spraying, and handling of three types of robot sales accounted for 61% of overall sales,

from dongguan robot industry association industry association, according to recent statistics, as of the moment, the whole city is engaged in the associated with the industrial robot has more than 200 enterprises, but mostly engaged in robot parts product of small businesses.

Map of

, which is mainly composed of small businesses in the industry, industrial robots lack key parts take the lead in the independent innovation of technology and products, market monopoly by foreign giants, mainly the high price of key parts, has become the obstruction of a big stumbling block to speed up the development of industrial robots.

to bravebull produced a CNC cutting machine, for example, linear guide, static electricity board, servo machine and other key parts are from the foreign brands.When asked why not use cheaper local parts, zou today admitted that he would want to support domestic brands, can not, because technology and use Chinese brand parts products after the fault increases, the customer is not, as a device for business, they must choose the price more expensive foreign brands.

according to the reality, has engaged in robot key components in Siemens China research institute for many years research and development of sun thinks, this is the rise of industrial robot industry facing domestic must stage of development.

"in foreign countries, such as abb, yaskawa industry giants are after decades of training before gradually developed to the current status, and our country later than abroad, the industrial robots in two hundred and thirty, will surpass even in a short time is unlikely to completely replace the foreign brand products advantage."It seems to luo sun, dongguan need to speed up the "machine substitution", improve the robot industry chain upstream and downstream, also need to get out more and more patience, cultivate and support with independent innovation of intellectual property rights of key parts of science and technology innovation-oriented enterprises.Only then, the enterprise can continue to reduce the cost of using robot, dongguan industrial robot to outside the requirements of local manufacturing technological upgrading, innovative technology to add the key competitiveness.Some of the long-term actions has been on the road.In November 2014, covers an area of nearly 600 mu of songshan lake international robot industry base (hereinafter referred to as the "base" robot) opening set up headquarters in songshan lake no. 1, from dynamic technology and other leading companies in the first innovative robot bases.The base by the world's top roboticists ze-xiang li professor as leader of the team, will lead to establish, in the future 5 to 10 years, efforts to build innovation technology industrialization of ecological system.

in some niche, songshan lake management committee to cyberworks' tech center in absolute value encoder independent innovation achievements in the field of the key components of the extraordinary support, paid millions of dollars to dongguan a large manufacturing enterprise for a set of automation equipment, and set up a precision control laboratory, giving to cyberworks' high-tech innovations such as test is applied, the absolute value encoder to accelerate the process of marketization of large-scale application of independent innovation.2014 China (dongguan) exhibition, international cooperation of science and technology week high specification for dongguan robot enterprise out of the movements of the pearl river delta, the country, the world gives many good platform.

in the city after the letter, it seems, at present, dongguan robot industry is gradually formed in the songshan lake for research and development base, radiation surrounding evaluated integratedly robot development pattern, and formed a group of professional equipment manufacturer for robot.(source: southern daily)

Key-word:Robot, injection molding, manipulator